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Mining specific Polyester Polyol

Polyester polyols are a crucial component in many mining applications, particularly in polyurethane-based adhesives used for ground stabilization and reinforcement. These polyols, derived from organic acids and diols, can be tailored to provide specific properties like high strength, flexibility, and resistance to various environmental factors like moisture and vibrations, which are common in mining.
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Product Overview


Mining specific Polyester Polyol is a high-performance polyol engineered for rigid polyurethane and polyurea elastomers used in harsh mining environments. Formulated to withstand abrasion, chemical exposure, and mechanical impact, this polyol features a cross-linked molecular structure with high functionality (3.5–4.0) and hydroxyl number of 250–350 mg KOH/g. Its reinforced backbone (incorporating aromatic segments) delivers superior tensile strength and wear resistance, critical for equipment subjected to ore, slurry, and heavy loads. With a viscosity of 6,000–12,000 cps at 25°C, it supports cast-in-place and spray-applied manufacturing processes.


Features


Abrasion Resistance

Elastomers produced with this polyol exhibit Taber abrasion loss ≤30 mg/1000 cycles (CS-10 wheel, 1kg load), outperforming standard polyols by 40–50% in mining applications like chute liners and conveyor belts.

Chemical and Hydrolytic Stability

Resists degradation from mineral acids (pH 2–12), alkaline slurries, and oil contamination, maintaining tensile strength retention ≥80% after 1,000 hours of exposure. This stability reduces maintenance frequency in wet mining environments.


Impact Resistance

Formulated for high toughness, with Izod impact strength ≥25 kJ/m² and elongation at break ≥200%, enabling elastomers to absorb shock from falling ore and equipment vibration.


Adhesion to Substrates

Bonds strongly to steel, concrete, and rubber substrates (adhesion strength ≥2.0 MPa), ensuring long-term integrity in lined pipes and structural components.


Applications


Mining Equipment Components

Chute Liners: Protects steel chutes from abrasion during ore transport, extending service life from 3–6 months to 12–18 months.

Conveyor Rollers: Coats roller surfaces with wear-resistant elastomers, reducing friction and lowering energy consumption by 10–15%.


Pipe and Hose Systems

Slurry Pipes: Lined with PU elastomers to resist erosion from mineral slurries, with service life 3–5 times longer than unlined steel pipes.

Hydraulic Hoses: Reinforces hose inner layers for abrasion resistance against particulate-laden fluids, reducing leak risks.


Structural and Safety Components

Shock Absorbers: Used in buffer blocks for mine shafts, absorbing impact from ore carts with energy absorption ≥50 J/cm³.

Grouting Materials: Forms high-strength PU grouts for stabilizing mine tunnels, with compressive strength ≥30 MPa and low shrinkage (≤0.5%).


Storage


Container: Store in corrosion-resistant drums (stainless steel or HDPE) to prevent contamination.

Conditions: Maintain temperatures at 10–35°C with humidity ≤60%, away from direct sunlight and heat sources.

Handling: Avoid contact with strong oxidizers and water (water content ≤0.2% to prevent hydrolysis during curing).


Technical Specifications


Parameter

Value

Appearance

Dark amber viscous liquid

Hydroxyl Number

250–350 mg KOH/g

Viscosity (25°C)

6,000–12,000 cps

Functionality

3.5–4.0

Tensile Strength (cured)

≥30 MPa

Elongation at Break (cured)

≥200%

Density (25°C)

1.08–1.12 g/cm³


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