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Manufacture Supply Rigid Foam Polyester Polyol For PIR Panels

Rigid Foam Polyester Polyol for PIR (Polyisocyanurate) Panels is a specialized polyester-based polyol designed to achieve high isocyanurate content, excellent fire resistance, and thermal insulation performance required for PIR sandwich panels and insulation boards.
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  • XF-2412; XF-2020; XF-235; XF-2402N; XF-2002; XF-2007; XF-235P;

Rigid Foam Polyester Polyol for PIR (Polyisocyanurate) Panels is a specialized polyester-based polyol designed to achieve high isocyanurate content, excellent fire resistance, and thermal insulation performance required for PIR sandwich panels and insulation boards.

Below is a technical overview tailored for PIR panel applications:


1. Key Requirements for PIR Panel Polyols

A polyester polyol for PIR panels should provide:

  • High functionality & aromatic content → promotes isocyanurate formation

  • Low hydroxyl value range (typically 180–260 mgKOH/g)

  • Good compatibility with polymeric MDI (pMDI)

  • Excellent fire performance (low flame spread, low smoke)

  • Low viscosity for continuous panel lines

  • Good dimensional stability and low friability


2. Typical Technical Specifications

PropertyTypical Range
Chemical typeAromatic polyester polyol
OH value200–240 mgKOH/g
Functionality2.2–3.0
Viscosity (25 °C)3,000–8,000 mPa·s
Acid value≤ 2.0 mgKOH/g
Water content≤ 0.2%
AppearanceDark brown to amber liquid

3. Performance Advantages in PIR Panels

 Fire Performance

  • High aromatic content enhances char formation

  • Supports high PIR index (200–300+)

  • Helps meet B-s1,d0 / Class B fire ratings (depending on system design)

 Thermal Insulation

  • Produces fine, closed-cell structure

  • Typical thermal conductivity (λ): ≤ 0.022 W/m·K

  • Compatible with pentane foaming systems (n-pentane / cyclopentane)

 Mechanical Properties

  • High compressive strength

  • Excellent adhesion to steel facings

  • Low friability and good edge quality


4. Typical Formulation (Guideline)

Polyol blend (pbw):

  • Polyester polyol: 100

  • Blowing agent (pentane): 10–18

  • Flame retardant (TCPP / TCEP / non-halogen): 10–20

  • Catalyst (PIR trimerization + gelling): 2–4

  • Silicone surfactant: 1.5–2.5

Isocyanate:

  • Polymeric MDI

  • PIR index: 220–300


5. Application Areas

  • PIR sandwich panels (roof, wall, cold room panels)

  • Continuous panel lines

  • High fire-performance insulation boards

  • Industrial & commercial building envelopes


6. Comparison: Polyester vs Polyether Polyol (PIR)

ItemPolyester PolyolPolyether Polyol
Fire resistance⭐⭐⭐⭐⭐⭐
Dimensional stabilityExcellentGood
Adhesion to metalExcellentModerate
CostCompetitiveHigher
Hydrolysis resistanceModerateExcellent

7. Customization Options

Depending on your panel line and target standards, polyester polyols can be tailored for:

  • Low viscosity for high-speed lines

  • Enhanced pentane solubility

  • Improved flowability & surface finish

  • Optimized reactivity profile


8. Parameters


Product ModelHydroxyl value   (mgKOH/g)Acid Value   (mgKOH/g)Moisture                    (%)Viscosity                 (CPS 25℃)
XF-2412260±10≤1.5≤0.18000+1500
XF-2020200±10≤1.5≤0.17000±1000
XF-235230-245≤2.0≤0.1510500±1500
XF-2002195±5≤1.0≤0.110000-30000
XF-2007200±10≤2.0≤0.115000±3000
XF-235P235±15≤2.0≤0.15<3500
XF-2402N240±10≤1.5≤0.18000±1500
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