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High Performance Flame Retardant PET System Polyester Polyol XF-250P

XF-250P is a polyester polyol in the rigid pentane system. It is a polyester polyol made from materials such as diethylene glycol, phthalic anhydride, and polyethylene terephthalate. The polyester polyol products of this series produced by our company feature high reactivity, good stability, moderate molecular weight and no stratification during long-term storage, among other excellent comprehensive properties.

 
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  • XF-250P

What is PET Polyester Polyol?

PET Polyester Polyol is a specific type of polyol (a key component in polyurethane production) that is synthesized by chemically recycling Polyethylene Terephthalate (PET) waste, most commonly from post-consumer plastic bottles.

It is produced through a chemical reaction called glycolysis, where PET waste is broken down by reacting it with a glycol (like Diethylene Glycol - DEG) at high temperatures in the presence of a catalyst.

The result is a viscous, often amber-colored liquid containing oligoesters with terminal hydroxyl (-OH) groups, which are reactive sites for making polyurethane.


How is it Made? The Glycolysis Process

The production is a form of chemical upcycling:

  1. Feedstock Preparation: Post-consumer PET bottles are collected, sorted, washed, and shredded into small flakes.

  2. Reaction: The PET flakes are heated and agitated with an excess of a glycol (e.g., Diethylene Glycol) and a catalyst (e.g., zinc acetate).

  3. Depolymerization: The long polymer chains of PET are broken down (depolymerized) by the glycol. The reaction transesterifies the PET, cutting the chains and capping them with hydroxyl groups.

  4. Purification: The resulting mixture may be filtered to remove impurities (like pigments, labels) to yield the final PET polyester polyol.

Simplified Chemical Idea:
PET (from bottles) + Glycol (e.g., DEG) → PET Polyester Polyol


Key Properties

PET Polyester Polyols are characterized by their rigid, aromatic structure inherited from the terephthalic acid in PET.

  • High Rigidity and Hardness: The aromatic (benzene) rings in the backbone provide excellent structural strength, rigidity, and thermal stability to the final polyurethane.

  • Good Mechanical Properties: They contribute to high tensile strength, tear resistance, and abrasion resistance.

  • Excellent Chemical and Solvent Resistance: Particularly resistant to hydrocarbons, oils, and oxidizing agents.

  • Hydrolytic Stability: This is a relative weakness. The ester linkages can be susceptible to breakdown by water and acids over time, especially when compared to polyether polyols.

  • Higher Viscosity: Typically more viscous than many polyether polyols, which can sometimes require adjustments in processing.


Advantages and Disadvantages

AdvantagesDisadvantages
♻️ Cost-Effective: Significantly cheaper than virgin polyols, as it uses waste material.️ Lower Hydrolytic Stability: Can degrade in consistently moist or acidic environments.
Environmental Benefit: Provides a valuable outlet for plastic waste, promoting a circular economy.⚠️ Variable Quality: The quality can depend on the purity of the PET waste stream.
️ Superior Performance: Imparts excellent mechanical, thermal, and chemical resistance properties. Color: Often has a yellow/brown color, which is unsuitable for clear or light-colored applications.
Good Flame Retardancy: The aromatic structure offers inherent flame resistance.Higher Viscosity: Can be more challenging to pump and mix during processing.

Primary Applications

PET Polyester Polyols are predominantly used in rigid polyurethane foam applications where their structural and thermal properties are most beneficial.

  1. Rigid Polyurethane Foam (Most Common Use):

    • Thermal Insulation Panels: For construction (walls, roofs, cold storage warehouses) and appliances (refrigerators, water heaters). The foam provides excellent insulating properties (low thermal conductivity) and dimensional stability.

  2. Coatings, Adhesives, Sealants, and Elastomers (CASE):

    • Coatings: Used to create durable, chemical-resistant, and protective coatings for concrete, steel, and flooring.

    • Adhesives & Sealants: Provides strong bonds and good resistance to environmental factors.

    • Elastomers: Used for industrial wheels, gaskets, and other parts requiring toughness.

  3. Non-Cellular Applications:

    • Foundry Binders: Used as a binding resin in the foundry industry for sand cores and molds.


Comparison with Other Polyols

FeaturePET Polyester PolyolConventional Polyester PolyolPolyether Polyol
FeedstockRecycled PET BottlesVirgin Diacids & GlycolsPetroleum-derived Oxides
CostLowMedium to HighMedium
RigidityHighHighLow to Flexible
Hydrolytic StabilityLowLowHigh
Chemical ResistanceHighHighLow to Medium
Primary UseRigid FoamRigid Foam, ElastomersFlexible Foam, Elastomers

Conclusion

PET Polyester Polyol is a prime example of successful industrial upcycling. It transforms a challenging waste stream (PET bottles) into a high-value, performance-driven chemical feedstock for the polyurethane industry. Its primary role in producing cost-effective, high-performance rigid insulation foams makes it a crucial material in both the construction and appliance sectors, all while addressing critical environmental concerns around plastic waste.



Parameters


Product ModelHydroxyl value   (mgKOH/g)Acid Value   (mgKOH/g)Moisture                   (%)Viscosity                          (CPS 25℃)
XF-250P260±10≤1.5≤0.111000±2000


 





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