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PET Bottle Recycled Polyester Polyol For High Flame Retardant Insulations

PET Bottle Recycled Polyester Polyol is an environmentally friendly aromatic polyester polyol produced from recycled PET bottles and high-performance raw materials. It combines sustainability, excellent flame retardancy, and superior thermal insulation performance, making it an ideal component for rigid polyurethane (PU) foam systems.

Designed for high flame retardant insulation applications, this recycled polyester polyol provides excellent compatibility with blowing agents, high dimensional stability, and outstanding fire resistance properties. It is widely used in PIR panels, PU sandwich panels, spray foam insulation, cold storage systems, and building insulation applications.

 
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  • XF-250P

Product Overview



PET Bottle Recycled Polyester Polyol is an environmentally friendly aromatic polyester polyol produced from recycled PET bottles and high-performance raw materials. It combines sustainability, excellent flame retardancy, and superior thermal insulation performance, making it an ideal component for rigid polyurethane (PU) foam systems.

Designed for high flame retardant insulation applications, this recycled polyester polyol provides excellent compatibility with blowing agents, high dimensional stability, and outstanding fire resistance properties. It is widely used in PIR panels, PU sandwich panels, spray foam insulation, cold storage systems, and building insulation applications.


How is it Made? The Glycolysis Process


The production is a form of chemical upcycling:

Feedstock Preparation: Post-consumer PET bottles are collected, sorted, washed, and shredded into small flakes.

Reaction: The PET flakes are heated and agitated with an excess of a glycol (e.g., Diethylene Glycol) and a catalyst (e.g., zinc acetate).

Depolymerization: The long polymer chains of PET are broken down (depolymerized) by the glycol. The reaction transesterifies the PET, cutting the chains and capping them with hydroxyl groups.

Purification: The resulting mixture may be filtered to remove impurities (like pigments, labels) to yield the final PET polyester polyol.

Simplified Chemical Idea:
PET (from bottles) + Glycol (e.g., DEG) → PET Polyester Polyol


Key Features


Sustainable Solution

Produced with recycled PET materials, supporting circular economy and reducing environmental impact.

Helps customers achieve green building and sustainability targets.


Excellent Flame Retardancy

Aromatic structure provides enhanced fire resistance.

Suitable for high flame retardant PU/PIR insulation systems.

Improves char formation and reduces flame spread.


Superior Thermal Insulation Performance

Excellent foam cell structure control.

Compatible with pentane and other blowing agent systems.

Provides low thermal conductivity and long-term insulation performance.


Excellent Processing Performance

Good compatibility with polymeric MDI.

Stable viscosity and easy processing.

Suitable for continuous and discontinuous panel production.


Advantages and Disadvantages


Advantages Disadvantages
Cost-Effective: Significantly cheaper than virgin polyols, as it uses waste material. ️Lower Hydrolytic Stability: Can degrade in consistently moist or acidic environments.
Environmental Benefit: Provides a valuable outlet for plastic waste, promoting a circular economy. Variable Quality: The quality can depend on the purity of the PET waste stream.
️ Superior Performance: Imparts excellent mechanical, thermal, and chemical resistance properties. Color: Often has a yellow/brown color, which is unsuitable for clear or light-colored applications.
Good Flame Retardancy: The aromatic structure offers inherent flame resistance. Higher Viscosity: Can be more challenging to pump and mix during processing.


Comparison with Other Polyols



Feature PET Polyester Polyol Conventional Polyester Polyol Polyether Polyol
Feedstock Recycled PET Bottles Virgin Diacids & Glycols Petroleum-derived Oxides
Cost Low Medium to High Medium
Rigidity High High Low to Flexible
Hydrolytic Stability Low Low High
Chemical Resistance High High Low to Medium
Primary Use Rigid Foam Rigid Foam, Elastomers Flexible Foam, Elastomers



Specifications

Product Model

Hydroxyl value   (mgKOH/g)

Acid Value   (mgKOH/g)

Moisture                   (%)

Viscosity                          (CPS 25℃)

XF-250P

260±10

≤1.5

≤0.1

11000±2000

Applications

PET Polyester Polyols are predominantly used in rigid polyurethane foam applications where their structural and thermal properties are most beneficial.

Rigid Polyurethane Foam (Most Common Use):

Thermal Insulation Panels: For construction (walls, roofs, cold storage warehouses) and appliances (refrigerators, water heaters). The foam provides excellent insulating properties (low thermal conductivity) and dimensional stability.

Coatings, Adhesives, Sealants, and Elastomers (CASE):

Coatings: Used to create durable, chemical-resistant, and protective coatings for concrete, steel, and flooring.

Adhesives & Sealants: Provides strong bonds and good resistance to environmental factors.

Elastomers: Used for industrial wheels, gaskets, and other parts requiring toughness.

Non-Cellular Applications:

Foundry Binders: Used as a binding resin in the foundry industry for sand cores and molds.

Package

225kg/drum; 1200kgs/IBC Drum

Storage

Store in cool, dry and ventilated place, period of validity is one year.


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