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Triethylenediamine (TEDA), with the CAS Number 280-57-9, commonly known as DABCO.
Triethylenediamine (TEDA) is a highly efficient and widely used catalyst for the production of polyurethane foams. It is a diazabicyclic compound with a unique symmetrical, cage-like structure that makes it a strong tertiary amine base. Its primary function is to catalyze the "gelling" and "blowing" reactions in polyurethane formation.
IUPAC Name: 1,4-Diazabicyclo[2.2.2]octane
Common Names:
Triethylenediamine (TEDA)
DABCO (from DiAzaBicyclo[Octane])
CAS Number: 280-57-9
Molecular Formula: C₆H₁₂N₂
Molar Mass: 112.17 g/mol
Appearance: White, crystalline, hygroscopic solid. It often has a characteristic "amine-like" odor.
Melting Point: 158°C (316°F) - It sublimes (turns directly from solid to vapor) before reaching its boiling point.
The power of TEDA lies in its unique structure:
Bicyclic Cage Structure: The molecule has a symmetric, three-dimensional "cage" shape with two nitrogen atoms at opposite corners.
Tertiary Amines: Both nitrogen atoms are tertiary amines, meaning they have no hydrogen atoms attached. This makes them very strong bases and excellent nucleophiles.
Sterically Unhindered: The nitrogen atoms are exposed and easily accessible, allowing them to efficiently interact with and catalyze chemical reactions.
Main Properties:
High Basicity: It is a strong organic base.
High Catalytic Activity: Its structure allows it to catalyze reactions very efficiently.
Hygroscopic: It readily absorbs moisture from the air.
Soluble in water, alcohols, and many other polar solvents.
This is the most significant use of TEDA, accounting for the vast majority of its global production.
In polyurethane foam production, two main reactions occur simultaneously:
Gelling Reaction: The reaction between an isocyanate (e.g., MDI or TDI) and a polyol to form the polymer urethane linkage. This gives the foam its strength and elasticity.
Blowing Reaction: The reaction between an isocyanate and water, which produces carbon dioxide (CO₂) gas. This gas blows bubbles into the polymer, creating the foam's cellular structure.
TEDA's Role:
TEDA is exceptionally good at catalyzing the blowing reaction. It promotes the generation of CO₂ gas, which expands the foam. It also provides a balanced catalysis of the gelling reaction. This balance is crucial for producing foams with the desired density, firmness, and open-cell structure (to prevent the foam from shrinking).
Used In: Flexible slabstock foams (for mattresses, furniture, car seats), rigid foams (for insulation), and molded foams.
Beyond polyurethanes, TEDA is a versatile catalyst and reagent in organic synthesis:
Organic Synthesis: Used as a ligand in coordination chemistry and as a base catalyst in various reactions like the Baylis-Hillman reaction.
Pharmaceuticals: Serves as a building block or catalyst in the synthesis of certain drugs.
Epoxy Resins: Can be used as a catalyst for curing epoxy resins.
Polymerization: Acts as a catalyst in other polymerization reactions, such as for polyesters.
Always consult the full Safety Data Sheet (SDS) before handling.
Hazards:
Irritant: Causes severe skin and serious eye irritation. Dust is irritating to the respiratory system.
Flammability: Combustible solid. Dust can form explosive mixtures in air.
Hygroscopic: Absorbs water and CO₂ from the air, which can degrade its quality.
Safe Handling:
Use personal protective equipment (PPE) including safety glasses, gloves, and dust-proof clothing.
Use adequate ventilation to control dust levels. Avoid creating dust clouds.
Do not eat, drink, or smoke where this chemical is handled.
Storage:
Store in a cool, dry, and well-ventilated place.
Keep container tightly closed in its original packaging to protect from moisture and air.
Store away from incompatible materials like strong oxidizing agents and strong acids.
First Aid:
Inhalation: Move to fresh air.
Skin Contact: Wash thoroughly with soap and water.
Eye Contact: Flush cautiously with water for several minutes. Remove contact lenses if present and easy to do. Seek medical attention.
Ingestion: Rinse mouth. Do NOT induce vomiting. Seek medical attention.
It is commonly sold as pure crystals (>99%) or, more frequently for the polyurethane industry, dissolved in a carrier liquid like dipropylene glycol (DPG) to create liquid catalysts (e.g., 33% TEDA in DPG) that are easier to handle and meter into foam formulations.
In summary, Triethylenediamine (CAS 280-57-9) is a critical and indispensable workhorse catalyst for the polyurethane industry, valued for its unique structure and powerful, balanced catalytic activity.
